Authorized Pelican™ Hardigg Technical Packaging Partner
Call (405) 566-9290 | Mon–Fri 7AM–7PM CST
Aerospace & Defense Equipment Protection
UNMATCHED
PROTECTION,
TAILORED
PRECISION
Precision-engineered protective cases and foam systems for government, defense, and commercial aerospace programs. MIL-STD-810 documentation included.
60%
of aerospace equipment damage occurs during transport, not in the field
$500K+
average cost of delays from a single damaged avionics unit
Precision
foam tolerance precision, no movement, no damage
AS9100
-9100 aligned design; compliance documentation available upon request and may be quoted separately
Pelican™ Authorized Dealer
Precision Foam Tolerances
AS9100 Documentation
IUID Label Integration
WOSB & HUBZone Certified
WHY GENERIC CASES FAIL
AEROSPACE PROGRAMS
Standard off-the-shelf cases provide containment. They do not provide protection. Aerospace programs demand precision, in engineering and in documentation.
01
Inadequate Shock Mitigation
Generic foam does not provide the layered attenuation required by MIL-STD-810 vibration and shock profiles. Equipment is exposed on every transit cycle.
02
Poor Fit, Equipment Moves
Pre-cut standard foam leaves gaps. Gaps mean movement. Movement across 20 shipments causes cumulative damage that compounds invisibly until failure.
03
No Compliance Documentation
Generic vendors don't provide material specs, foam density records, or construction documentation. Your compliance files have a gap your auditor will find.
04
Workflow Friction in the Field
Cases not designed for deployment slow down your team. Equipment comes out oriented wrong, components are hard to access, every minute counts in the field.
Our Approach
PRECISION-CRAFTED PROTECTION
FOR EVERY MISSION
Standard off-the-shelf cases provide containment. They do not provide protection. Aerospace programs demand precision, in engineering and in documentation.
Precision Foam Engineering
CNC-cut foam inserts to precision tolerances matched to your equipment's exact profile. Zero movement. Zero gaps. Multiple foam densities selected for your specific transport vibration environment.
Multiple foam types and densities available
Pelican precision foam solutions for reconfigurable programs
Shock absorption matched to transport profile
Deployment-optimized layout design
Documentation
Compliance documentation packages, including material specifications, foam density records, and construction documentation, are available upon request for every aerospace project and may be quoted separately.
AS9102 First Article Approvals and Source Inspections
Material specs and foam density records
Construction documentation package
IUID and RFID label integration for DoD programs
MIL-STD testing available
Multi-Case Systems
Coordinated case numbering, matching foam configurations, and system-level organization across entire equipment sets, supporting program accountability and rapid deployment.
Coordinated set numbering and labeling
Color-coded foam for rapid ID
Custom engraving and branding
Rack-mount and stationary foam systems
What Professionals Say
TRUSTED BY AEROSPACE &
DEFENSE PROGRAMS
Woman-Owned Small Business, Government Set-Aside Eligible
Coordinated case numbering, matching foam configurations, and system-level organization across entire equipment sets, supporting program accountability and rapid deployment.
The Process
FROM INQUIRY TO DELIVERY
No-cost consultation. Confirmed scope before production begins. Precision delivery on your program's timeline.
01
Design Consultation
We review your equipment specs, transport environment, compliance requirements, and program timeline. No cost, no commitment, just the information you need.
02
Engineering & Quote
Our team designs the foam configuration, selects the right case hardware, and provides a complete scope with timeline and pricing before any production begins. Build to print also available.
03
Precision Manufacturing
CNC and water-jet cut foam to precision tolerances.
04
Delivery & Support
Cases delivered with full documentation. Program support for configuration changes, additional units, and evolving equipment requirements across the program lifecycle.
Capabilities
BUILT FOR THE
AEROSPACE STANDARD
Every capability on this list is available on your program. No subcontracting. No catalog limitations.
AS9100 Compliant Documentation
Material specs, foam density records, construction docs, standard on every aerospace project.
Precision CNC Foam Cutting
Multiple foam types and densities. Pelican precision foam solutions for reconfigurable programs.
IUID and RFID Label Integration
Item Unique Identification labels built directly into the case system for DoD programs.
Custom Engraving & Branding
Case numbering, program identification, and organizational branding on every unit.
Waterproof & Pressure-Balanced Configurations
Environmental sealing for applications requiring protection from moisture and altitude change.
Multi-Case Coordinated Systems
Matched sets with coordinated numbering, foam, and documentation for full equipment accountability.
Start With a Free Consultation
Tell us about your equipment, your transport environment, and your program's compliance requirements. We'll design a solution and confirm scope and cost before any commitment is required.
Business hours: Mon–Fri 7AM–7PM CST
(405) 566-9290 | [email protected]
Typical lead time: 2–4 weeks standard | 4–8 weeks multi-case systems
Frequently Asked Questions
WHAT AEROSPACE PROGRAMS
WANT TO KNOW
What are your foam tolerance specifications?
We cut foam to precision tolerances matched to your equipment's actual dimensions using CNC precision equipment. We work with multiple foam types and densities, selecting the right material based on your equipment's fragility, weight, and transport environment. Our foam tolerances follow industry standards and specific tolerances for certain foam types can be provided upon request.
What is your typical lead time for an aerospace case project?
Standard single-case projects typically deliver in 2–4 weeks from approved design. Multi-case systems with custom documentation requirements run 4–8 weeks. We confirm your timeline in the design consultation before production begins.
Are you registered as a government vendor? Do you have a CAGE code?
Yes. Custom Case Pros has a CAGE code and is registered in SAM.gov. We are also a certified Woman-Owned Small Business (WOSB), Economically Disadvantaged Woman-Owned Small Business (EDWOSB), Cage Code 9QAR4, and HUBZone Certified, making us eligible for WOSB and HUBZone government set-aside procurement programs. Contact us for vendor qualification documentation.
Can you integrate IUID and RFID labels into the case system?
Yes. Item Unique Identification labels required for DoD equipment accountability can be integrated directly into the case during manufacturing. This eliminates a separate administrative labeling step and ensures labels are durable and professionally applied.
What if our equipment configuration changes after the case is built?
For programs with evolving configurations, we recommend Pelican precision foam solutions systems, which allow foam inserts to be reconfigured without engineering a new case. For fixed configurations, we can provide updated foam inserts for existing case shells as changes occur.
Request a Quote
READY FOR CUSTOMIZED
PROTECTION?
Complete this form and let Custom Case Pros know how we can serve your program. We respond within one business day.
Precision-engineered protective cases and foam systems for aerospace, defense, medical, film/music, and overlanding professionals. Protecting your equipment. Improving your performance.
CONTACT
Mon–Fri 7AM–7PM CST
Authorized Pelican™ Hardigg
Advanced Case Solutions Dealer
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