Built for the Backcountry.
Engineered for Your Exact Setup.

Pelican cases and custom foam systems that protect your overlanding gear and keep everything organized and ready to go.

Pelican Hardigg Authorized Dealer  ·  Oklahoma-Based  ·  Ships Nationwide

Pelican & Hardigg Authorized Dealer  ·  Oklahoma-Based  ·  Ships Nationwide

Your Gear Is Going to Get Tested

The trail doesn't care about your timeline, your budget, or how well you think you packed. Washboard roads, creek crossings, 200 miles of desert heat. Your equipment is exposed to all of it.

The overlanders who've learned this lesson the hard way will tell you the same thing: the expensive part wasn't the custom case system. It was the navigation unit, the satellite communicator, or the medical kit they had to replace after a trip that didn't go as planned.

Generic cases and off-the-shelf foam protect equipment the way a standard tent protects against a serious storm.

Technically, YES. Adequately, NO.

2–4 wks

Consultation to delivery, most builds

$300–$900

Typical overlanding case system range

4 case types

Cargo, Vault, and Backpack, and injection-mold - matched to your gear

Precision Protection, Engineered for Your Build

Custom Case Pros builds Pelican case and foam systems for the environments you actually operate in. As an authorized Pelican dealer, we select the right case for your specific equipment and exposure profile.

Then we engineer custom foam interiors that give every piece of gear a dedicated location, a retrieval sequence, and protection built for sustained off-road use.

What Sets a Custom Case Pros Build Apart

Purpose-built solutions for every part of your overlanding gear system.

1

Precision Foam Engineering

Equipment-specific inserts engineered to your actual gear dimensions. Every item has a dedicated location. Retrieval sequences are built into the foam so you find what you need fast.

2

Pelican Case Selection

As authorized dealers, we select cases based on your specific exposure profile: waterproof seals, pressure equalization valves, and appropriate IP ratings. No guesswork.

3

4 Case Types for Every Need

Cargo cases for larger gear. Vault cases for tools and recovery equipment. Backpack cases for cameras and electronics when you leave the vehicle. Pelican injection-mold cases. Each one matched to your setup.

4

Flexible Foam for Variable Loadouts

Running different gear on different trips? We engineer foam configurations that work with changing equipment needs, not just a single fixed inventory.

5

Custom Branding & Identification

Laser engraving, color-coded foam systems, custom labeling. Professional identification for guides, outfitters, and team builds.

Watch the Overlanding Series

15 videos covering every part of building a rugged, organized overlanding case system.

Introduction to Overlanding Case Systems

Gear Organization for Overlanding Vehicles

Cargo Cases for Overlanding

Pelican Vault Cases for Overlanding

Backpack Cases for Cameras & Electronics

Lighting for Overlanding

Protecting Electronics on the Trail

Preparing for Moore Expo

Cases to See at Moore Expo

What Overland Professionals Say

From First Contact to First Trail

1

Free Consultation

15-30 min to document your equipment and requirements

2

Engineering & Design

3-7 days for foam configuration design and review

3

Manufacturing

3-5 weeks depending on complexity and volume

4

Delivery

Shipped to your door

Frequently Asked Questions

WHAT OVERLAND
WANT TO KNOW

How long does a custom case system take from consultation to delivery?

Most custom overlanding case systems are complete within 2-4 weeks from initial consultation, depending on complexity and volume. Plan for 6+ weeks before a scheduled expedition.

What case types do you work with for overlanding?

We commonly use cargo cases for larger gear, Vault cases for tools and recovery equipment, and backpack cases for cameras and electronics when leaving the vehicle. We select cases based on your specific equipment and exposure needs.

Do you offer foam options for overlanders who change their loadout between trips?

Yes. We engineer foam configurations for both fixed and variable loadouts. During your consultation we'll discuss how your equipment changes and recommend the right approach for your situation.

Do you ship outside of Oklahoma?

Yes. We ship nationwide.

What does a custom overlanding case system typically cost?

Most overlanding case systems range from $300-$900 depending on equipment volume, case selection, and foam complexity. We provide detailed quotes after the initial consultation.

Can you add branding or identification to the cases?

Yes. We offer laser engraving, custom labeling, color-coded foam systems, and exterior decal integration for professional identification and branding.

Do you work with expedition guiding businesses and fleet builds?

Yes. We offer fleet-level case system design for professional overlanding guides and outfitters, including shared-access design standards for multi-vehicle teams.

Request Your Free Overlanding Case Consultation

Tell us about your setup and equipment. We'll help you find the right combination of cases and foam for your rig.

  • Free 30-60 min consultation, no obligation

  • Custom foam engineered to your actual gear dimensions

  • Pelican Hardigg authorized - right case for your exposure profile

  • Most builds delivered in 2-4 weeks

  • Oklahoma-based. Ships nationwide.

Precision-engineered protective cases and foam systems for aerospace, defense, medical, film/music, and overlanding professionals. Protecting your equipment. Improving your performance.

CONTACT

Mon-Fri 7AM-7PM CST

Pelican Hardigg Technical Packaging Partner

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Pelican™ Authorized Dealer