
Pelican cases and custom foam systems that protect your overlanding gear and keep everything organized and ready to go.
Pelican Hardigg Authorized Dealer · Oklahoma-Based · Ships Nationwide
Pelican & Hardigg Authorized Dealer · Oklahoma-Based · Ships Nationwide


The trail doesn't care about your timeline, your budget, or how well you think you packed. Washboard roads, creek crossings, 200 miles of desert heat. Your equipment is exposed to all of it.
The overlanders who've learned this lesson the hard way will tell you the same thing: the expensive part wasn't the custom case system. It was the navigation unit, the satellite communicator, or the medical kit they had to replace after a trip that didn't go as planned.

Generic cases and off-the-shelf foam protect equipment the way a standard tent protects against a serious storm.
Technically, YES. Adequately, NO.
2–4 wks
Consultation to delivery, most builds
$300–$900
Typical overlanding case system range
4 case types
Cargo, Vault, and Backpack, and injection-mold - matched to your gear
Custom Case Pros builds Pelican case and foam systems for the environments you actually operate in. As an authorized Pelican dealer, we select the right case for your specific equipment and exposure profile.
Then we engineer custom foam interiors that give every piece of gear a dedicated location, a retrieval sequence, and protection built for sustained off-road use.
Purpose-built solutions for every part of your overlanding gear system.
1
Precision Foam Engineering
Equipment-specific inserts engineered to your actual gear dimensions. Every item has a dedicated location. Retrieval sequences are built into the foam so you find what you need fast.
2
Pelican Case Selection
As authorized dealers, we select cases based on your specific exposure profile: waterproof seals, pressure equalization valves, and appropriate IP ratings. No guesswork.
3
4 Case Types for Every Need
Cargo cases for larger gear. Vault cases for tools and recovery equipment. Backpack cases for cameras and electronics when you leave the vehicle. Pelican injection-mold cases. Each one matched to your setup.
4
Flexible Foam for Variable Loadouts
Running different gear on different trips? We engineer foam configurations that work with changing equipment needs, not just a single fixed inventory.
5
Custom Branding & Identification
Laser engraving, color-coded foam systems, custom labeling. Professional identification for guides, outfitters, and team builds.
15 videos covering every part of building a rugged, organized overlanding case system.
Introduction to Overlanding Case Systems
Gear Organization for Overlanding Vehicles
Cargo Cases for Overlanding
Pelican Vault Cases for Overlanding
Backpack Cases for Cameras & Electronics
Lighting for Overlanding
Protecting Electronics on the Trail
Preparing for Moore Expo
Cases to See at Moore Expo
1
Free Consultation
15-30 min to document your equipment and requirements
2
Engineering & Design
3-7 days for foam configuration design and review
3
Manufacturing
3-5 weeks depending on complexity and volume
4
Delivery
Shipped to your door
Frequently Asked Questions
Most custom overlanding case systems are complete within 2-4 weeks from initial consultation, depending on complexity and volume. Plan for 6+ weeks before a scheduled expedition.
We commonly use cargo cases for larger gear, Vault cases for tools and recovery equipment, and backpack cases for cameras and electronics when leaving the vehicle. We select cases based on your specific equipment and exposure needs.
Yes. We engineer foam configurations for both fixed and variable loadouts. During your consultation we'll discuss how your equipment changes and recommend the right approach for your situation.
Yes. We ship nationwide.
Most overlanding case systems range from $300-$900 depending on equipment volume, case selection, and foam complexity. We provide detailed quotes after the initial consultation.
Yes. We offer laser engraving, custom labeling, color-coded foam systems, and exterior decal integration for professional identification and branding.
Yes. We offer fleet-level case system design for professional overlanding guides and outfitters, including shared-access design standards for multi-vehicle teams.
Tell us about your setup and equipment. We'll help you find the right combination of cases and foam for your rig.
Free 30-60 min consultation, no obligation
Custom foam engineered to your actual gear dimensions
Pelican Hardigg authorized - right case for your exposure profile
Most builds delivered in 2-4 weeks
Oklahoma-based. Ships nationwide.


Precision-engineered protective cases and foam systems for aerospace, defense, medical, film/music, and overlanding professionals. Protecting your equipment. Improving your performance.


CONTACT
Mon-Fri 7AM-7PM CST
Pelican Hardigg Technical Packaging Partner
© 2026 Custom Case Pros, LLC. All Rights Reserved.
Pelican™ Authorized Dealer